Maintenance challenges for field erected cooling towers

Unexpected Downtime:

Frequent machine breakdowns from scaling, corrosion, dust, and climate exposure.

Prolonged Downtime:

Difficulty in accessing and servicing remote structures.

Revenue Loss Per Fan: £8705/ year*

Safety Risks:

Hazardous conditions during maintenance pose safety risks.

Unreliable Monitoring:

Conventional manual monitoring methods not possible under full operating conditions.

Inefficient Maintenance:

Lack of vibration data leads to inefficient maintenance scheduling and reactive strategies.

Cost Overhead Per Fan : £14360/ year*

InCoolTech in partnership with Vegam's Offering

Continuous Monitoring:

Robust IoT solution for continuous equipment health monitoring and early issue detection.

Easy Installation:

Do-It-Yourself guide for easy sensor and gateway setup, suitable even for remote locations.

Automated Diagnostics:

Real-time data access, alerts, and reports to minimize manual inspections and hazardous condition exposure.

Reliable Monitoring:

Wireless sensors provide reliable data in full operating conditions, surpassing manual monitoring limitations.

Efficient Maintenance Scheduling:

Data-driven plans for preventive maintenance, enhancing equipment efficiency.

Cost Effective:

Increase revenue and reduce costs with an easy-to-install solution, requiring no extra infrastructure or specialized resources.

Vegam Cooling Tower Predictive Maintenance Kit

Thermal Power Plant Case Study

1740 MW Plant 62 Cooling Tower Fans
ROI achieved within 2 months
Downtime Reduced by 80%

1740 MW Plant 62 Cooling Tower Fans

ROI achieved within 2 months

Downtime Reduced by 80%

Vegam Cooling Tower Predictive Maintenance Kit

Sensor

Sens Pro

3 Axis Wireless Vibration and Temperature Sensor

Connectivity

Gateway

Robust Industrial 4G Gateway

Secure and Reliable Data Storage

Integrate with any third party platform

Real Time Automated Alerts and Reports

Advanced ML Algorithms for Fault Detection

Vibration Analyst Expert Insights

Vegam Cooling Tower Predictive Maintenance Kit for 1 Fan

Kit for Single Reduction Gearbox

Kit for Double Reduction Gearbox

Includes 1 Year Warranty and Vegam Cloud Platform